Spicer TIMS (Tire Inflation and Monitor System) for Trail Instrukcja Użytkownika

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Strona 1 - Installation Guide

Installation GuideAXIG-0025October 2007™Spicer® TIMS(Tire Inflation and Monitor System)for Trailers

Strona 2 - IMPORTANT NOTICE

7ComponentsTire Maintenance System ComponentsMain Power HarnessTo ABSDiagnostic Port218UX002Hubcap & Hose Assembly"T" FittingCheckValve

Strona 3 - Table of Contents

8InstallationInstallationInstallationInstallation Materials and SuppliesIn addition to hardware provided by Dana, the installer shall provide the foll

Strona 4 - Product Family

9InstallationAxle PreparationThe following describes the procedure for preparing a trailer axle for system installation. The Spicer Tire Maintenance S

Strona 5 - System Overview

10InstallationInstallationNote: Follow the axle manufacturer’s recommendations for the location and process to modify axle. Failure to follow the reco

Strona 6 - Component Weights

11InstallationAxle Hose Installation1. In the left 1/4" pipe hole located on the top of the axle tube, route the small covered end of the metal b

Strona 7 - System Operation

12InstallationInstallationSpindle Plug Installation1. Route the end of the left axle hose assembly through the center of the left spindle plug assembl

Strona 8 - How the System Operates

13InstallationSpindle Plug, Plug Driver, and Rubber Collar Identification ChartModelSpindleIdentification*SpindlePlugPlugDriver**RubberCollarD22 (Tape

Strona 9 - Components

14InstallationInstallationRotary Joint AssemblyInstall rotary joint in appropriate rubber collar. See the Spindle Plug, Plug Driver, and Rubber Collar

Strona 10 - Controller Assembly

15InstallationAssemble Partsand CrimpSpindleRotary JointAssemblyPosition"Flat"on TopCrimpingToolBraidedHose218UX012218UX013BraidedHoseSpindl

Strona 11 - Installation Introduction

16InstallationInstallationHubcap Assembly1. Place hubcap gasket over rotary joint’s exit tube and bulkhead adapter.2. Lubricate o-ring on the rotary j

Strona 12 - Axle Preparation

Warnings and CautionsWarnings and CautionsThe descriptions and specifications contained in this service publication are current at the time of printin

Strona 13 - Component Installation

17InstallationController Assembly Installation1. Locate the controller assembly such that it can con-veniently connect to the brake supply tank.2. Dri

Strona 14 - Axle Hose Installation

18InstallationInstallationWiring Harness Installation1. Plug the Power Input connector side of Dana's Tire Maintenance System harness into the 5

Strona 15 - Spindle Plug Installation

19InstallationAxle Vent Installation1. Install a 1/4" NPT male to 3/8" NTA fitting in the 1/4" pipe thread located on the axle for vent

Strona 16

20InstallationInstallationTypical Maintenance System Plumbing - 3/8” and 1/4” Lines with Junction Manifold 218UX004PlugORToAdditionalAxlesSupplyTankIN

Strona 17 - Installation of Rotary Joint

21InstallationTypical Maintenance System Plumbing - 3/8” and 1/4” Lines without Junction Manifold 218UX041SupplyTankINOUTCCControllerAssemblyDBBIIAADA

Strona 18

22InstallationInstallationTypical Maintenance System Plumbing - 3/8” Lines Only 218UX040INOUTSupplyTankBBDIBABADIControllerAssemblyNTA = Nylon Tubing

Strona 19 - 218UX014

23InstallationTypical Maintenance System Plumbing - Single Axle with 1/4" or 3/8" LinesABDEItem Description Air Line 3/8" OD Nylon Ai

Strona 20

24InstallationInstallationTire Hose Installation1. Position the hubcap and wheel so the hoses will not stretch or rub on the wheel. See the Configurat

Strona 21 - Wiring Harness Installation

25InstallationConfiguration, Clocking, and Tire Hose Selection Chart2-Hole or 4/6 SpokedWheel Installation(any size wheel)Clock "C"5-Hole or

Strona 22 - Additional Axles

26InstallationInstallationLabel Locations1. Install the Tire Monitor System label at either the left front or the left rear side of the trailer.2. Ins

Strona 23

Table of ContentsTable of ContentsGeneral Information About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . .1Product Family . . . .

Strona 24

27System Set-upSetting Tire Pressure TargetAfter completing the installation, the system’s tire pressure target must be set before using the trailer.

Strona 25 - 218UX040

28System Set-upSystem Set-upTroubleshooting Learn ModeSeveral faults may cause the system not to learn the target. The following is a list of the most

Strona 26 - 218UX042

29TroubleshootingTroubleshootingTroubleshooting IntroductionThe system identifies certain conditions and reports them via the trailer mounted warning

Strona 27 - Tire Hose Installation

30TroubleshootingTroubleshootingWarning Lamp Status Chart (Normal Mode)Warning Lamp Status Chart (Program Mode)ECU in Normal Operating ModeWarning Lam

Strona 28 - Clock "B"

31TroubleshootingTire pressure low**4End of service codelisting1st Digit2nd DigitDescriptionPossible Causes11Leaking tire**Repeated inflates of a slow

Strona 29

32GlossaryGlossaryGlossarySpicer® Tire Maintenance System A system that maintains the pressure of selected tires and activates a warning to alert the

Strona 30 - System Set-up

33AppendixTire Maintenance System Performance at 100 psig-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120-40 100 97 95 92 90 88 86 84 82 80 78

Strona 31 - Service Tool Method

34AppendixAppendixTire Maintenance System SchematicSAE J1587 (-)123456789101112DiagnosticConnectorSAE J1587 (+)Switched IgnitionSwitched IgnitionPress

Strona 32 - Short Pins A and E Until Lamp

35AppendixConnector ChartComponentHarness ConnectorShellHarness Terminal Wire Seal Lock PlugWarning Lamp FemaleBullet ConnectorTo SAE J560 To ABSServ

Strona 34

1General InformationGeneral InformationAbout this ManualThis manual is provided to support the Spicer® Tire Maintenance System. The manual provides th

Strona 35 - Glossary

For spec‘ing or service assistance, call 1.800.621.8084 or visit our website at www.spicerparts.com Dana Commercial Vehicle Products Group3939 Techno

Strona 36 - Appendix

2General InformationGeneral InformationImportance of Maintaining Proper Tire PressureMaintaining proper tire pressures can result in significant benef

Strona 37

3General InformationFeatures• Lamp on when tires 10% low (programmable)• Checks tire pressure every 10 minutes• Non-pressurized lines and seals when n

Strona 38 - Connector Chart

4OperationOperationOperationSystem OperationTo ensure that the system is functioning, the operator should verify that a 2 second warning lamp bulb che

Strona 39

5OperationWarning Lamp DescriptionTwo Seconds On at Power-UpThis is a system verification and warning lamp bulb check. If there is no bulb check at po

Strona 40 - AXIG-0025 Printed in U.S.A

6ComponentsComponentsComponent DescriptionTire Hose (with integral check valve)• Provides an air passage from the hubcap tee or straight fitting to th

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