Installation GuideAXIG-0025October 2007™Spicer® TIMS(Tire Inflation and Monitor System)for Trailers
7ComponentsTire Maintenance System ComponentsMain Power HarnessTo ABSDiagnostic Port218UX002Hubcap & Hose Assembly"T" FittingCheckValve
8InstallationInstallationInstallationInstallation Materials and SuppliesIn addition to hardware provided by Dana, the installer shall provide the foll
9InstallationAxle PreparationThe following describes the procedure for preparing a trailer axle for system installation. The Spicer Tire Maintenance S
10InstallationInstallationNote: Follow the axle manufacturer’s recommendations for the location and process to modify axle. Failure to follow the reco
11InstallationAxle Hose Installation1. In the left 1/4" pipe hole located on the top of the axle tube, route the small covered end of the metal b
12InstallationInstallationSpindle Plug Installation1. Route the end of the left axle hose assembly through the center of the left spindle plug assembl
13InstallationSpindle Plug, Plug Driver, and Rubber Collar Identification ChartModelSpindleIdentification*SpindlePlugPlugDriver**RubberCollarD22 (Tape
14InstallationInstallationRotary Joint AssemblyInstall rotary joint in appropriate rubber collar. See the Spindle Plug, Plug Driver, and Rubber Collar
15InstallationAssemble Partsand CrimpSpindleRotary JointAssemblyPosition"Flat"on TopCrimpingToolBraidedHose218UX012218UX013BraidedHoseSpindl
16InstallationInstallationHubcap Assembly1. Place hubcap gasket over rotary joint’s exit tube and bulkhead adapter.2. Lubricate o-ring on the rotary j
Warnings and CautionsWarnings and CautionsThe descriptions and specifications contained in this service publication are current at the time of printin
17InstallationController Assembly Installation1. Locate the controller assembly such that it can con-veniently connect to the brake supply tank.2. Dri
18InstallationInstallationWiring Harness Installation1. Plug the Power Input connector side of Dana's Tire Maintenance System harness into the 5
19InstallationAxle Vent Installation1. Install a 1/4" NPT male to 3/8" NTA fitting in the 1/4" pipe thread located on the axle for vent
20InstallationInstallationTypical Maintenance System Plumbing - 3/8” and 1/4” Lines with Junction Manifold 218UX004PlugORToAdditionalAxlesSupplyTankIN
21InstallationTypical Maintenance System Plumbing - 3/8” and 1/4” Lines without Junction Manifold 218UX041SupplyTankINOUTCCControllerAssemblyDBBIIAADA
22InstallationInstallationTypical Maintenance System Plumbing - 3/8” Lines Only 218UX040INOUTSupplyTankBBDIBABADIControllerAssemblyNTA = Nylon Tubing
23InstallationTypical Maintenance System Plumbing - Single Axle with 1/4" or 3/8" LinesABDEItem Description Air Line 3/8" OD Nylon Ai
24InstallationInstallationTire Hose Installation1. Position the hubcap and wheel so the hoses will not stretch or rub on the wheel. See the Configurat
25InstallationConfiguration, Clocking, and Tire Hose Selection Chart2-Hole or 4/6 SpokedWheel Installation(any size wheel)Clock "C"5-Hole or
26InstallationInstallationLabel Locations1. Install the Tire Monitor System label at either the left front or the left rear side of the trailer.2. Ins
Table of ContentsTable of ContentsGeneral Information About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . .1Product Family . . . .
27System Set-upSetting Tire Pressure TargetAfter completing the installation, the system’s tire pressure target must be set before using the trailer.
28System Set-upSystem Set-upTroubleshooting Learn ModeSeveral faults may cause the system not to learn the target. The following is a list of the most
29TroubleshootingTroubleshootingTroubleshooting IntroductionThe system identifies certain conditions and reports them via the trailer mounted warning
30TroubleshootingTroubleshootingWarning Lamp Status Chart (Normal Mode)Warning Lamp Status Chart (Program Mode)ECU in Normal Operating ModeWarning Lam
31TroubleshootingTire pressure low**4End of service codelisting1st Digit2nd DigitDescriptionPossible Causes11Leaking tire**Repeated inflates of a slow
32GlossaryGlossaryGlossarySpicer® Tire Maintenance System A system that maintains the pressure of selected tires and activates a warning to alert the
33AppendixTire Maintenance System Performance at 100 psig-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120-40 100 97 95 92 90 88 86 84 82 80 78
34AppendixAppendixTire Maintenance System SchematicSAE J1587 (-)123456789101112DiagnosticConnectorSAE J1587 (+)Switched IgnitionSwitched IgnitionPress
35AppendixConnector ChartComponentHarness ConnectorShellHarness Terminal Wire Seal Lock PlugWarning Lamp FemaleBullet ConnectorTo SAE J560 To ABSServ
1General InformationGeneral InformationAbout this ManualThis manual is provided to support the Spicer® Tire Maintenance System. The manual provides th
For spec‘ing or service assistance, call 1.800.621.8084 or visit our website at www.spicerparts.com Dana Commercial Vehicle Products Group3939 Techno
2General InformationGeneral InformationImportance of Maintaining Proper Tire PressureMaintaining proper tire pressures can result in significant benef
3General InformationFeatures• Lamp on when tires 10% low (programmable)• Checks tire pressure every 10 minutes• Non-pressurized lines and seals when n
4OperationOperationOperationSystem OperationTo ensure that the system is functioning, the operator should verify that a 2 second warning lamp bulb che
5OperationWarning Lamp DescriptionTwo Seconds On at Power-UpThis is a system verification and warning lamp bulb check. If there is no bulb check at po
6ComponentsComponentsComponent DescriptionTire Hose (with integral check valve)• Provides an air passage from the hubcap tee or straight fitting to th
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